Title:  Maintenance Technician 3

What You'll Do:

• Perform highly complex maintenance and repairs on equipment and systems (mechanical, electrical, PLC, robotic, pneumatics) with minimal supervision.

• Troubleshoot and resolve infrequent or complex issues across multiple systems, utilizing advanced technical skills and tools.

• Serve as a technical leader within the maintenance team.

• Mentor and coach less experienced mechanics, providing guidance on troubleshooting, repair procedures, and preventative maintenance techniques.

• Lead training efforts to develop the skills and capabilities of junior and mid-level mechanics.

• Collaborate with cross-functional teams to identify and implement process improvements.

• Recommend equipment upgrades and modifications to increase system performance, enhance yield, and reduce downtime.

• Participate in Lean Manufacturing initiatives and Kaizen events.

• Plan and perform preventative maintenance on plant equipment to minimize unscheduled downtime and increase system reliability.

• Perform root cause analysis on equipment failures and take corrective action to prevent recurrence.

• Gather, analyze, and maintain technical data related to equipment performance and maintenance activities.

• Prepare detailed reports documenting modifications, repairs, and maintenance procedures. Use data to develop recommendations for improvements in machine performance and operational efficiency.

• Ensure all maintenance activities are performed in strict accordance with safety protocols, company policies, and OSHA regulations.

• Promote a safety-first culture and participate in safety audits and initiatives.

• Continuously develop technical and leadership skills to stay at the forefront of industry trends and technologies.

• Take on progressively more complex projects and assignments, while also sharing knowledge with the team to enhance overall performance.

• Work closely with the Production Manager, Supervisors, Quality Technicians, and Engineers to ensure the seamless integration of maintenance activities into daily operations.

• Communicate effectively with all team members and stakeholders to ensure alignment on goals, projects, and timelines.

How You'll Do It:

• Advanced mechanical aptitude with the ability to read and interpret blueprints, schematics, and technical manuals.

• Advance knowledge of computer programs such as CMMS, Excel, Word and is able to read and interpret P&ID diagrams.

• Strong troubleshooting skills, with the ability to resolve complex mechanical, electrical, and automated equipment issues.

• Proficient in using diagnostic tools, precision measuring instruments, and a variety of maintenance equipment.

• Proven ability to mentor and train others, fostering a collaborative and high-performance work environment.

• Excellent communication skills with the ability to clearly explain technical issues and solutions to team members, engineers, and leadership

What You'll Bring:

• 4+ years of hands-on experience in maintenance, specifically with mechanical, electrical, PLC controls, robotics, pneumatics, and automated systems.

• High School diploma or GED required.

• Associates degree in a technical field or relevant certifications (mechanical, electrical, PLC, etc.) preferred.

• Certification in maintenance-related trades or advanced technical training is a plus

• Experience with Lean Manufacturing or Six Sigma methodologies is highly desirable.

• Previous experience leading or mentoring teams in a maintenance environment is highly preferred.

• Experience in a manufacturing or industrial setting, preferably in bedding manufacturing or related industries

Job Factors/Work Environments

• Must stand and walk for a minimum of 8 hours per day (or longer in overtime situations) and lift heavy materials up to 120 pounds multiple times per hour. Team lifting is required for heavy loads.

• Work in a safety-focused, fast-paced manufacturing plant with exposure to noise, hot materials, and chemicals. Personal protective equipment (PPE) is required.

• Must be flexible with shift availability, including potential overtime, weekends, and night shifts as needed.